Durable LED Tower Crane Lighting
Challenges in lighting Tower cranes and the construction site
LED tower crane lighting plays a crucial role in the construction industry, especially on large-scale projects. Lighting these cranes is not just for the crane operator; LED tower crane lighting can also be used as overall workshop lighting from great heights. Doing this properly presents unique challenges:
- Extreme Weather Conditions: Tower cranes are exposed to rain, wind, dust and impact during assembly.
- Safety and Visibility: Sufficient and even lighting is crucial for safe working conditions and accident prevention. Thus, from the EN 12464-2 obliged to illuminate around the tower crane at least with 50lux.
- Light nuisance and Environmental rules: In densely built-up or nature-sensitive areas, it is important to minimise light pollution. As a company, you are liable for this.
- Logistics Complexity: Installation, transport and storage of lighting solutions should be efficient and simple.
We offer complete LED solutions
DCbright understands these challenges and is a global specialist in lighting construction projects using tower cranes. We offer specialized LED lighting solutions designed for the user. With universal frames and advanced optical systems, our tower crane lighting meets the highest standards, increases safety and eliminates light pollution.
Innovative Dutch design
At DCbright we continuously innovate. Our lighting solutions were designed in the Netherlands in cooperation with two leading crane rental companies in the European market to achieve a universal solution for LED tower crane lighting. This has resulted in:
- Universal and Simple Frame: Easy assembly and storage, fitting any tower crane brand.
- Efficient Transport: Stackable design that fits on half a euro pallet, with up to 20 pieces fitting on a whole euro pallet, simplifying logistics.
- Durability and Reliability: Proven performance in demanding environments, for 6 years our tower crane lighting has been used on construction sites in Europe, Middle East and America.
Environmentally friendly construction with our lighting
Forward-thinking builders choose our lighting to take maximum account of workplace safety while preventing nuisance to the environment. This is essential at a time when sustainability and environmentally conscious construction are key.
Importance of EN 12464-2 for safe construction site lighting
The EN 12464-2 is the European standard for lighting and illumination of outdoor workplaces. This standard specifies the requirements for good lighting on construction sites to ensure the safety and well-being of workers. It sets guidelines for minimum illuminance, uniformity and color rendering.
Why is this important for businesses?
- Worker safety: Sufficient lighting reduces the risk of accidents.
- Legal compliance: Failure to meet the standard can lead to legal consequences and fines. In addition, you are fully liable in the event of an accident with inadequate lighting.
- Efficiency and productivity: Good lighting improves visibility, making work more efficient and accurate.
- Image and reputation: Companies that comply with safety standards and environmental requirements show their commitment to the welfare of their employees and the environment.
Our lighting solutions are designed to meet the requirements of the European-made standard EN 12464-2, allowing you to build your projects with confidence.
Case Studies
Heddes - awarded best performing construction site
Heddes Bouw is realising project MORE 1 & 2 in Leiden, a construction project in a densely populated area with no nuisance for local residents and local flora and fauna. With our tower crane lighting, they were able to demonstrate that there would be no light pollution which was clearly visible on the images. This helped them gain first place in the race for the 2022 best performing construction site. The project was successfully executed with minimal impact on the environment.
Van der Spek - replaces entire lamp inventory
Crane rental company van der Spek had long been looking for a uniform lighting solution for their fleet of tower cranes in Benelux. With our expertise and customized solutions, including the stackable jib lighting frame, they were able to equip their cranes with efficient and standards-compliant lighting. This improved safety on construction sites and strengthened the company’s reputation as a leading and environmentally conscious company.
Irlequip Ltd. - Chooses lighting from DCbright
Irlequip, Ireland’s market leader in tower crane hire, had long been looking for a lighting solution that met safety standards and light pollution regulations. So too for an opportunity to present their cranes in a unique way during special holidays. Working with Irlequip on a solution, we have supplied RGBW jib lighting in addition to jib lighting and tower crane lighting.
Advantages of our LED Tower Crane Lighting for the Environment:
Protection of Flora and Fauna: Our lighting prevents light pollution, protects local ecosystems and supports biodiversity thanks to its Dark Light Reflector Technology™. In combination with amber light 2200K, light pollution is reduced to such an extent that even construction sites along bat routes may be illuminated.
- Energy savings: High efficiency up to 160 lm/W reduces energy consumption and CO2 emissions, you will save an average of 74% by switching to our LED tower crane lighting.
- Durable materials: Long service life reduces waste and the need for frequent replacement. With the circular economy in mind, you can return your old conventional light sources to us for a fee.
- Support in Permit procedures: We can provide you with substantiated advice and reports that demonstrate that your construction project complies with environmental regulations and permit requirements, thus avoiding delays.
FREQUENTLY ASKED QUESTIONS
How does your lighting help in obtaining building permits?
Our lighting solutions comply with all relevant standards such as EN 12464-2 and the NSVV guideline on light pollution. We can provide detailed reports and light calculations demonstrating that there is no light pollution or nuisance to nearby residents and wildlife. This supports your permit application and speeds up the process.
What is Dark Light Reflector Technology™ and how does it reduce light pollution?
Dark Light Reflector Technology™ is an advanced light control technology that precisely directs light to desired areas and prevents unwanted light emission. This minimizes light pollution and glare, eliminating light nuisance for the surrounding area.
Can your lighting solutions be adapted to specific project needs?
Yes, we offer tailor-made solutions and can customize our luminaires and frames to meet your specific needs. Our experts will work with you to determine the best configuration for your project.
What kind of warranty is included in your systems?
Our luminaires are designed for easy installation and require no special procedures. We offer support and advice to ensure a smooth installation. If required, we or one of our global partners can carry out the installation for you thanks to our VCA** certification.
Is it possible to test heat-resistant lighting products before they are fully implemented?
Absolutely. We understand the importance of testing products in your specific environment. We offer the opportunity to test our products so that you can evaluate their performance and suitability for your application.
How do the luminaires perform in temperature fluctuations?
Our luminaires are designed to perform consistently in temperature fluctuations between -45°C and +120ºC. Smart temperature feedback ensures that the luminaire adapts to the ambient temperature without compromising performance. Short exceedances of up to +130ºC are accommodated within our extended warranty.
What is the lifetime of LEDs under constant exposure to high temperatures?
Temperature has a major impact on the lifetime of an LED. Thanks to high-quality materials and advanced cooling technologies, our LEDs have an expected lifetime of 100,000 hours (L70B10), even under constant exposure to extremely high temperatures.
How is heat dissipation managed in the design?
Our luminaires feature innovative cooling fins and are made of materials with high thermal conductivity. This ensures effective heat dissipation and prevents overheating.
Are there options for infrared resistance?
Yes, we offer an infrared-reflective Gold-PCB as an option. This reduces infrared radiation absorption and increases luminaire durability in high infrared radiation environments. Contact our experts if you are dealing with infrared radiation so that we can offer you the best solution.
Can the luminaires be adapted to specific needs?
Yes, we offer various options such as different lenses, color temperatures, and housing materials. Is your application explosive? Our experts are ready to design a solution perfectly suited to your specific situation.
How do I install and maintain lighting in high temperatures?
Our luminaires are designed for easy installation and minimal maintenance. We offer support and advice to ensure a smooth installation. Would you like to outsource installation and maintenance completely? That is also possible. Thanks to our VCA** certification, we or one of our global partners can take this off your hands.
What certifications do luminaires have that are suitable for high temperatures?
Our products comply with relevant international standards and are certified with labels such as ENEC, CE, RoHS, EMC/EMV, NEN-EN, and more. If you are looking for a specific certification, feel free to ask one of our experts for help.
What about warranty in these extremely high temperatures?
We offer up to 5-year extended warranty on all our heat-resistant products, including floodlights and line lights. To maximize the life of your installation, we recommend following the advice of our experts regarding placement and maintenance of both the lamp and driver.
Do you also offer solutions for explosive environments?
Yes, we can supply luminaires suitable for hazardous areas and compliant with ATEX directives. Contact our experts to discuss the possibilities for your specific situation.
How can heat-resistant LED lamps contribute to energy savings?
Our LED luminaires have high efficiency and consume less energy than traditional lighting solutions, even at high temperatures. This leads to lower energy costs and a reduction in your company’s carbon footprint.